...|...Tech Tips...|...Bikes...|...Home...|...
Carb cleaning, rebuilding, and detailing...
...|...Overview...|...Cleaning/Rebuilds...|....Disassembling...|...Detailing...|...Examples...|...Rates...|...
.
.What pushed me into rebuilding and detailing carbs was not the desire to "go into the business" but pretty much the opposite. Most of the cycle carb rebuilders quoted me prices of $275 to as much as $450 to rebuild a set of carbs. At those prices I could almost buy a new set of FCRs or one of the dual carb setups. As far as I was concerned this was not an option as I was not building a Jesse James or OCC rich bitch chopper.
.
I have been rebuilding carbs for others now going on 7 years and tackled some pretty nasty messes. Most of the time the worst are those that have been on a bike left sitting and the owner did not have the presence of mind to drain the bowls before parking it. The worst are those that are left outside in this condition, worse yet with the throats exposed to the elements. These can be salvaged but there are times when a second set of parts carbs is needed as donors for one good rack.
.
I use a number of methods to thoroughly clean carbs. I use two dips, one meant for soaking to loosen petroleum deposits and another more agressive dip to remove stubborn grease and road grime. I usually try to avoid the more agressive dip if possible just to be on the safe side. After dipping the carb castings are flushed with near boiling water and all the fuel and air passages blown clear. On a few occasions it has taken a second dip and flush to clear all the passages. This is probably the main thing missed with the usual "garage" cleaning. Quite often deposits remain in the fuel and air passages and brass components and have a direct impact on the performance of the carbs. These passages are precision bored and any restriction or constriction of the passages alters the dynamics and ultimately the performance.
.
Rust removal is another process the carbs go through depending on what the customer elects to have done. Sometimes it is almost impossible to remove all the rust, but most often if the carbs have not been left to rust and corrode outside the rust can be removed fairly easily. Some components are plated and unfortunately when these rust the steel components must be cleaned to the base metal to remove the rust, oxidation, and corrosion. I am able to simply clean carbs as is (no kits or detailing) up to complete disassebly and detailing including fuel resistant high heat engine paint on the outsides and polishing of non-coated aluminum and steel. In the future I hope to offer powdercoating but this is yet a ways off. Regardless if just a cleaning or complete detailing the idle adjustments are set to factory starting specs, float levels set to correct height, and the carbs are bench synchronized before they leave. Rejetting is easily done while they are here to match custom applications.
.
The links above and below offer more information. If you've already had me rebuild yours or bought carbs from me there a tips and care in both online and downloadable/printable PDF version which will help you get the carbs tuned and help you keep them in good shape.
...|...Overview...|...Cleaning/Rebuilds...|...Disassembling...|...Detailing...|...Examples...|...Rates...|...
...|...Tech Tips...|...Bikes...|...Home...|...
.|.Home.|.Guitar.|.Computer.|.WebDev.|.Critters.|.Bikes.|.Columns.|.Site Help.|.Contact Us.|.
Copyright (C) 2001-2007 K. N. Keyser All Rights Reserved
Linking to content other than HTML pages in ANY way is expressly forbidden.
This page should appear only on the domain www.therathole.org.
If this page is being displayed elsewhere please contact the webmaster at www.therathole.org